Equipment & Facilities

Our Operations

Modern equipment, efficient facilities, and continuous investment enable us to deliver quality pallets with industry-leading reliability.

50,000 sq ft | Pallet in Indianapolis

Indoor warehouse & production

7 Acre Lot | Pallet in Indianapolis

Outdoor storage yard

10 Loading Docks | Pallet in Indianapolis

For efficient loading

24/7 Security | Pallet in Indianapolis

Monitored premises

50,000+ Pallets | Pallet in Indianapolis

Always in inventory

Climate Control | Pallet in Indianapolis

In production areas

Facility Layout

Production Floor

20,000 sq ft

Main manufacturing area with assembly lines, cutting stations, and repair bays.

Automated assembly lines
CNC cutting stations
Manual repair bays
Tool storage areas

Heat Treatment Area

5,000 sq ft

Dedicated zone for ISPM-15 heat treatment operations with staging areas.

2 treatment chambers
Pre-heat staging
Post-treatment cooling
Certificate processing

Indoor Storage

15,000 sq ft

Climate-protected storage for finished pallets and specialty inventory.

Grade-separated storage
Heat-treated inventory
Custom orders staging
Quality holds

Quality Control

3,000 sq ft

Inspection and testing area with dedicated workstations.

8 inspection stations
Load testing equipment
Documentation office
Sample storage

Shipping & Receiving

7,000 sq ft

High-throughput loading area with multiple docks.

10 loading docks
Staging lanes
Trailer parking
Scale house

Outdoor Yard

7 acres

Large outdoor area for bulk pallet storage and raw material staging.

Raw lumber storage
Bulk pallet stacks
Trailer staging
Recycling area

Production Equipment

High-capacity machinery for efficient pallet manufacturing and repair operations.

Automated Pallet Assembly Line

High-speed assembly system for new pallet construction with precision nailing and consistent quality. Computer-controlled for exact nail placement and optimal structural integrity.

Specifications

Output: 300+ pallets/hour
Multiple size configurations
Automated board feeding
Precision nail placement
Quality control sensors

Maintenance:

Daily inspection, weekly calibration

Capacity:

2,400 pallets/shift

CNC Pallet Cutting System

Computer numerically controlled cutting system for precise board preparation and custom pallet components. Ensures consistent dimensions across all production runs.

Specifications

Tolerance: ±1/16 inch
Multiple blade configurations
Automated material handling
Programmable cut patterns
Dust extraction system

Maintenance:

Blade change every 8 hours

Capacity:

5,000 boards/shift

Pneumatic Nail Guns (Industrial)

Professional-grade pneumatic nail guns for repair work and manual assembly operations. Ergonomic design reduces operator fatigue while maintaining high throughput.

Specifications

Coil-fed systems (300 nails)
Various nail sizes (2" to 3.5")
Ergonomic grip design
Quick-change magazines
Safety interlocks

Maintenance:

Daily cleaning, weekly oil

Capacity:

500+ pallets/shift per station

Industrial Band Saws

Heavy-duty band saws for cutting stringers, deck boards, and custom pallet components. Multiple units for parallel processing.

Specifications

24" cutting capacity
Variable speed control
Laser guide system
Quick blade change
Integrated dust collection

Maintenance:

Blade tension check daily

Capacity:

3,000 cuts/shift

Automated Board Sorting System

Optical sorting system that grades incoming lumber by quality and dimensions, routing to appropriate production lines or storage.

Specifications

Camera-based grading
Automated conveyor routing
Defect detection
Size classification
Production tracking

Maintenance:

Camera calibration weekly

Capacity:

8,000 boards/hour

Material Handling

Efficient movement and storage of materials throughout our facility.

Forklift Fleet

Fleet of forklifts for efficient warehouse operations, loading, and material movement. Mix of propane and electric units for different applications.

Specifications

8 propane forklifts
4 electric forklifts
5,000-10,000 lb capacity
Indoor/outdoor rated
Side-shift attachments

Maintenance:

Daily inspection, quarterly service

Capacity:

Full facility coverage

Conveyor Systems

Automated conveyor lines move pallets through inspection, repair, and staging stations. Reduces manual handling and improves workflow efficiency.

Specifications

Roller and belt systems
Multiple processing lanes
Ergonomic workstations
Variable speed control
Accumulation zones

Maintenance:

Weekly belt inspection

Capacity:

200 pallets/hour per lane

Pallet Stackers

Hydraulic stackers for efficient pallet storage and retrieval. Electric-powered for clean operation in enclosed areas.

Specifications

Stack heights to 15 feet
Electric powered
Precision control
Load sensors
Battery backup

Maintenance:

Monthly hydraulic check

Capacity:

100 stacks/hour

Overhead Crane System

10-ton overhead crane for moving heavy loads and equipment. Spans the main production floor for versatile positioning.

Specifications

10-ton capacity
60-foot span
Variable speed hoist
Radio remote control
Safety limit switches

Maintenance:

Annual inspection required

Capacity:

As needed

Pallet Dispensers

Automated pallet dispensers that feed empty pallets to production lines as needed. Reduces manual handling and maintains production flow.

Specifications

30-pallet magazine
Automatic feeding
Multiple size settings
Safety interlocks
Low-stack alerts

Maintenance:

Weekly adjustment

Capacity:

120 pallets/hour

Heat Treatment

ISPM-15 certified heat treatment for export-ready pallets.

ISPM-15 Heat Treatment Chamber #1

Primary heat treatment facility for export-ready pallets meeting international standards. Monitored and certified to IPPC specifications.

Specifications

56°C core temperature minimum
Dual-zone heating
Capacity: 400 pallets/cycle
4-hour treatment cycle
Automated monitoring

Maintenance:

Temperature probe calibration monthly

Capacity:

2,400 pallets/day

ISPM-15 Heat Treatment Chamber #2

Secondary heat treatment chamber added in 2024 to double our heat treatment capacity. Features upgraded monitoring and efficiency systems.

Specifications

56°C core temperature minimum
Energy-efficient design
Capacity: 400 pallets/cycle
3.5-hour treatment cycle
Real-time monitoring

Maintenance:

Temperature probe calibration monthly

Capacity:

2,800 pallets/day

Temperature Monitoring System

Continuous temperature logging ensures consistent treatment results and provides documentation for certification compliance.

Specifications

12 digital probes per chamber
Automated data recording
Certificate generation
Cloud backup
Alert notifications

Maintenance:

Probe replacement annually

Capacity:

Continuous monitoring

Pre-Heat Staging Area

Climate-controlled staging area where pallets are pre-conditioned before heat treatment, improving cycle efficiency and consistency.

Specifications

500 pallet capacity
Temperature controlled
Moisture monitoring
FIFO tracking
Barcode integration

Maintenance:

HVAC service quarterly

Capacity:

500 pallets staging

Quality Control

Equipment for inspection, testing, and quality assurance.

Pallet Inspection Stations

Dedicated workstations for systematic pallet inspection. Equipped with measurement tools and grading criteria references.

Specifications

8 inspection stations
Measurement tools
Grading charts
Lighting optimized
Defect marking system

Maintenance:

Tool calibration monthly

Capacity:

400 pallets/hour total

Load Testing Equipment

Hydraulic press for testing pallet load capacity and structural integrity. Used for quality verification and custom pallet validation.

Specifications

20,000 lb capacity
Digital load display
Safety cage
Test documentation
Failure analysis

Maintenance:

Calibration quarterly

Capacity:

20 tests/day

Moisture Meters

Digital moisture meters for verifying wood moisture content before heat treatment and for quality grading purposes.

Specifications

Pin and pinless types
Species correction
Digital readout
±0.5% accuracy
Data logging

Maintenance:

Calibration monthly

Capacity:

As needed

Dimension Measurement Tools

Precision measuring equipment including calipers, tape measures, and go/no-go gauges for dimensional verification.

Specifications

Digital calipers
Laser distance meters
Custom gauges
Measurement records
Statistical tracking

Maintenance:

Calibration quarterly

Capacity:

As needed

Transportation

Fleet vehicles for reliable delivery throughout Central Indiana.

Flatbed Trucks

Fleet of flatbed trucks for efficient pallet delivery throughout Central Indiana. GPS-tracked for real-time delivery visibility.

Specifications

6 dedicated trucks
Full-load capacity (500+ pallets)
GPS tracking
ELD compliant
Air-ride suspension

Maintenance:

DOT inspection schedule

Capacity:

3,000 pallets/day delivery

Box Trucks

Enclosed box trucks for weather-protected delivery of heat-treated and specialty pallets.

Specifications

2 box trucks
24-foot length
Lift gate equipped
Climate monitoring
Enclosed protection

Maintenance:

Monthly service

Capacity:

400 pallets/day

Trailer Inventory

Drop trailers available for high-volume customers, enabling efficient loading and flexible scheduling.

Specifications

12 available trailers
53-foot length
Drop and hook service
GPS tracking
Flexible scheduling

Maintenance:

Annual inspection

Capacity:

1,200 pallets per trailer

Yard Trucks

Terminal tractors for efficient trailer movement within our facility and customer yards.

Specifications

2 yard trucks
Quick coupling
High maneuverability
Low emissions
Safety lighting

Maintenance:

Weekly service

Capacity:

50+ trailer moves/day

Recycling & Waste Processing

Equipment for sustainable pallet recycling and waste reduction.

Industrial Wood Chipper

High-capacity chipper for processing damaged pallets and wood waste into chips for recycling as mulch or biomass fuel.

Specifications

15-inch capacity
500 HP motor
Magnetic separator
Conveyor feed
Dust suppression

Maintenance:

Blade sharpening weekly

Capacity:

10 tons/hour

Nail Removal System

Automated system for removing nails from damaged boards, enabling maximum wood recovery for recycling.

Specifications

Magnetic collection
Automated feed
Safety guards
Nail storage bins
Board output conveyor

Maintenance:

Daily magnet cleaning

Capacity:

500 boards/hour

Baling Equipment

Horizontal baler for compacting wood scraps and waste materials for efficient transport to recycling facilities.

Specifications

Horizontal baler
60x40 inch bales
Automatic tie
High density
PLC controlled

Maintenance:

Monthly hydraulic service

Capacity:

20 bales/day

Metal Recycling Bins

Dedicated collection system for scrap metal including nails, bands, and equipment parts for responsible recycling.

Specifications

4 collection points
Roll-off containers
Weekly pickup
Tracking documentation
Revenue sharing

Maintenance:

As needed

Capacity:

2 tons/month

Safety First

Our facility is designed with safety as a priority. We maintain zero tolerance for safety shortcuts and invest continuously in safety equipment and training.

Fire Protection | Pallet in Indianapolis

Full sprinkler system throughout facility with fire-rated separations between zones.

Emergency Systems | Pallet in Indianapolis

Emergency lighting, exits, and evacuation procedures with regular drills.

Machine Guarding | Pallet in Indianapolis

All equipment features proper guarding, interlocks, and E-stop systems.

PPE Requirements | Pallet in Indianapolis

Mandatory safety equipment including eye protection, steel-toes, and hearing protection.

Traffic Management | Pallet in Indianapolis

Designated pedestrian walkways and forklift traffic lanes throughout facility.

Air Quality | Pallet in Indianapolis

Dust collection systems and ventilation maintain clean air in production areas.

Lost-Time Accidents in the Past 24 Months

Safety is our top priority

Environmental Commitment

Our facility is designed for sustainability. We minimize waste, maximize recycling, and continuously invest in energy-efficient equipment and processes.

95%

Wood Recycling

of wood waste recycled

100%

Metal Recycling

of scrap metal recycled

LED

Energy Efficiency

lighting throughout

Rain

Water Management

collection system

Recent Investments

2024$200,000

Second heat treatment chamber
Automated board sorting system
Fleet expansion (3 trucks)

2023$150,000

CNC cutting system upgrade
Conveyor system expansion
Quality control equipment

2022$175,000

Warehouse expansion (10,000 sq ft)
Forklift fleet upgrade
Loading dock additions

2021$100,000

Temperature monitoring system
Pallet dispensers
Safety equipment upgrades

$625,000+ invested in equipment and facilities over the past 4 years.

Continuous Investment

We regularly invest in new equipment and facility upgrades to improve efficiency, quality, and capacity. Our commitment to modern operations means better service for you.

$150K+

Annual equipment investment

2024

New heat chamber added

Schedule a Facility Tour

We welcome visitors to tour our facility. See our operations firsthand and meet our team. Tours are available by appointment during regular business hours.

See production operations in action
Inspect pallet inventory and grades
Tour heat treatment facilities
Meet our experienced team
Discuss your specific needs

Schedule Tour